Why Cable Trays Are Important for the Pharmaceutical Manufacturing Industry

A few years ago, a tragic event in Andhra Pradesh brought attention to the dangers of poor power management. In the Escientia Advanced Sciences plant located in Atchutapuram, Anakapalle district, at least 17 workers died, and several others were seriously injured due to a reactor explosion. Officials suspect that an electrical problem, possibly a short circuit, caused the explosion.

India is the largest supplier of generic medicines and the leading producer of vaccines, contributing to more than 60% of global vaccine production.

With such a large pharmaceutical manufacturing sector, it is crucial to ensure safety, effectiveness, and compliance with regulations. This incident shows the importance of having strong electrical safety measures, such as proper cable management systems like cable trays.

One of the most important yet often overlooked components in pharmaceutical manufacturing facilities is the cable tray system. How do these ordinary cable trays help reduce the risk of electrical failures? Let’s find out, but before proceeding, we first need to understand what cable trays are and dive deeper into their importance in the pharmaceutical sector.

Understanding Cable Tray and Its Importance in Pharmaceutical Industry

A cable tray is a structured system designed to efficiently organize and support electrical wires in industrial and commercial settings. Made from durable metal or high-strength plastic, it protects cables from physical damage, overheating, and electrical faults. Instead of leaving wires exposed, cable trays provide a secure and well-organized solution for power distribution.

Leading manufacturers like Santoshi Industries, one of the most trusted names in cable tray manufacturing in India, use advanced technology to produce high-quality, long-lasting cable trays. Specifically designed for the pharmaceutical manufacturing industry, these trays meet stringent safety standards, ensuring a clutter-free and secure workplace. Their reliability not only enhances operational efficiency but also guarantees peace of mind—an essential factor in pharmaceutical and laboratory environments, where safety and precision are paramount.

Key  Reasons  Why Cable Trays are Crucial in the Pharmaceutical  Industry include:

 Prevents Electrical Hazards & Fire Risks

Many electrical equipment in the pharmaceutical industry operate at high temperatures and run 24/7, increasing the risk of short circuits and fire hazards. Cable trays keep wires organized and protected from overheating and faults, enhancing safety by up to 90%. This is why Santoshi Industries has specially designed fire-retardant-coated cable trays for pharma plants, ensuring compliance with fire safety standards.

 Keeps Pharma Units Clean & Contamination-Free

Pharmaceutical environments demand the highest level of hygiene, but exposed wires can trap dust, moisture, and chemical residues, leading to contamination. Cable trays create a structured system that keeps wires off the floor and away from sensitive areas, ensuring a cleaner and safer workspace.

Ensures Smooth & Uninterrupted Power Supply

Pharmaceutical machines operate 24x7, and a single electrical failure can halt production. Disorganized cables can lead to power disruptions, but cable trays streamline power distribution, reducing downtime and ensuring a continuous workflow in critical operations.

Meets Safety Standards & Compliance Rules

Regulatory bodies like GMP and ISO enforce strict guidelines for electrical safety in pharmaceutical plants. Messy wiring can lead to compliance failures and hefty fines. Cable trays help maintain a structured and compliant wiring system, keeping operations within industry standards.

 Saves Maintenance Costs & Extends Cable Life

Exposed cables are prone to wear and tear, requiring frequent replacements and repairs. A well-planned cable tray system shields wires from physical damage, environmental exposure, and mechanical stress, significantly reducing maintenance costs and increasing cable lifespan.

Which Types of Cable Trays Are Best For the Pharmaceutical Industry

The pharmaceutical industry demands highly durable, safe, and contamination-free cable management systems. Here are the most suitable options:

1. Perforated Cable Trays

Why? These trays have small holes that provide better ventilation, preventing overheating of electrical wires. They also reduce the accumulation of dust and contaminants, making them ideal for clean room environments in pharma plants.

2. Ladder Cable Trays

Why? Their ladder-like structure allows maximum airflow, reducing the risk of heat build-up. They are commonly used in pharmaceutical facilities where heavy-duty cables need strong support.

3. GI (Galvanized Iron) Cable Trays

Why? Galvanized iron offers corrosion resistance, making it perfect for pharmaceutical industries where exposure to chemicals and moisture is common. It ensures a longer lifespan and requires minimal maintenance.

4. Stainless Steel (SS) Cable Trays

Why? Stainless steel trays are highly resistant to rust and chemical exposure, ensuring a hygienic environment in pharma production areas. They are often used in laboratories and clean rooms where contamination must be avoided.

Fire-Resistant Coated Cable Trays

Why? These trays come with a fire-retardant coating that helps prevent fire hazards caused by overheating or electrical faults. They are essential for maintaining safety compliance in pharmaceutical plants.

Properties of Cable Trays That Enhance Safety in the Pharmaceutical Industry

1. Fire Retardant Coating (Reduces Fire Risks by 90%)

Cable trays with fire-resistant coatings prevent electrical fires caused by short circuits or overheating. Studies show that fire-retardant trays reduce fire risks by up to 90%, making them essential for pharma plants.

2. Corrosion Resistance (Prevents Contamination & Increases Lifespan)

Pharmaceutical facilities often use chemical-based cleaning agents that can corrode ordinary trays. Santoshi Industries’ stainless steel (SS) and galvanized (GI) trays offer superior corrosion resistance, ensuring hygiene and long-lasting performance.

3. Heat Dissipation (Controls Overheating & Prevents Cable Meltdown)

Cable trays with perforated or ladder designs allow proper air circulation, dissipating heat efficiently and preventing cable insulation damage. This is crucial in pharma plants where electrical systems run 24/7.

4. High Load-Bearing Capacity (Supports Heavy Cable Networks)

Pharmaceutical industries require multiple heavy-duty machinery that demands a strong power supply. Santoshi Industries manufactures high-strength cable trays that can support heavy wiring networks without bending or sagging.

5. Smooth & Enclosed Design (Prevents Dust & Particle Accumulation)

Cleanliness is critical in pharma manufacturing. Well-designed cable trays with powder-coated surfaces and enclosed structures prevent dust and debris accumulation, ensuring a contamination-free environment.

6. Easy Maintenance & Accessibility (Minimizes Downtime & Ensures Compliance)

Pharma plants must comply with strict regulatory standards (like GMP & FDA). Cable trays with an open, modular design allow easy inspection, quick fault detection, and faster repairs, ensuring continuous production without disruptions.

For these advanced properties, you can trust Santoshi Industries’ cable trays to provide a safe, efficient, and regulation-compliant power management solution for your pharmaceutical and laboratory environments.

Conclusion

In the world of pharmaceutical manufacturing, cable management is not just about organization—it is a vital factor in ensuring safety, efficiency, and regulatory compliance. Cable trays play a crucial role in securing and managing complex wiring systems, and protecting electrical networks from hazards while maintaining a clean and structured production environment.

With Santoshi Industries' expertise in cable tray manufacturing, pharmaceutical companies can ensure uninterrupted operations, adherence to safety standards, and enhanced workplace efficiency. Their high-quality, fire-resistant, and corrosion-proof cable trays are specifically designed to meet the stringent demands of the pharma sector.

If your pharmaceutical facility seeks a reliable and durable cable management solution, provides a comprehensive range of cable trays engineered for the industry's unique needs.